2400 ℃ degreasing sintering integrated furnace

The 2400 ℃ degreasing and sintering integrated furnace is a high-temperature equipment mainly used for degreasing and sintering processes of materials such as ceramics, metal powders, and hard alloys. The following are the main features and applications of the device:

Main features:

High temperature capability: The highest temperature can reach 2400 ℃, suitable for sintering high melting point materials.
Integrated degreasing and sintering: The equipment has both degreasing and sintering functions, simplifying the process flow.
Accurate temperature control: equipped with advanced temperature control system to ensure temperature uniformity and stability.
Atmosphere control: Supports multiple atmospheres (such as vacuum, inert gas, hydrogen, etc.) to meet different material requirements.
Efficient and energy-saving: adopting energy-saving design to reduce energy consumption.
Automated operation: equipped with automation functions, reducing manual intervention and improving efficiency.

Application areas:

Ceramic materials: used for sintering ceramics such as alumina and silicon nitride.
Metal powder: suitable for sintering metal powders such as tungsten and molybdenum.
Hard alloy: used for sintering hard alloys such as tungsten carbide and titanium carbide.
Electronic materials: used for sintering materials such as semiconductors and electronic ceramics.

The components mainly include the following parts:

Furnace structure:
Furnace shell: usually made of stainless steel or carbon steel, with good high temperature resistance and corrosion resistance.
Furnace: High purity materials such as alumina, graphite, or tungsten molybdenum are used to ensure stable operation at 2400 degrees Celsius.
Heating system:
Heating element: commonly used materials such as graphite, tungsten, molybdenum, etc., can withstand high temperatures.
Thermal insulation layer: made of ceramic fibers, graphite felt and other materials to reduce heat loss and improve thermal efficiency.
Temperature control system:
Thermocouple: used for real-time monitoring of the temperature inside the furnace.
Temperature control instrument: Accurately control the heating process to ensure temperature stability.
Power system: Provides stable power support.
Degreasing system:
Degreasing chamber: used to remove organic binders from materials before sintering.
Gas circulation system: Defatting is carried out through inert gases (such as nitrogen, argon) or reducing gases (such as hydrogen).
Exhaust gas treatment device: deals with harmful gases generated during the degreasing process.
Vacuum system:
Vacuum pump: used to extract air from the furnace and create a vacuum environment.
Vacuum gauge: monitors the vacuum level inside the furnace.
Cooling system:
Water cooling system: used to cool the furnace body and heating elements to prevent overheating.
Gas cooling system: accelerates the cooling process through inert gas.
Control system:
PLC control system: Implement automated control, including parameters such as temperature, vacuum degree, gas flow rate, etc.
Human computer interface: easy to operate and monitor.
safety system:
Over temperature protection: prevents equipment from being damaged by excessive temperature.
Pressure protection: prevent abnormal pressure inside the furnace.
Gas leak detection: Ensure the safe operation of the gas system.
Auxiliary equipment:
Loading and unloading device: used for loading and unloading materials.
Gas supply system: Provide the required gas.

These components together ensure the stable, safe, and efficient operation of the 2400 degree degreasing sintering integrated furnace at high temperatures.